General Description

In CAD/CAM-based applications such as 3D printing, laser welding, milling, polishing, or grinding, robot programs quickly reach the memory limits of the robot controller and must be laboriously split into smaller segments.

PointLoader enables continuous loading of large CAD/CAM files directly from a network drive—without segmentation or manual import. This efficiently bypasses memory limitations of the robot system.

What is PointLoader?

PointLoader is a KUKA robot plugin that continuously loads CAD/CAM data from a network drive during program execution—without requiring full import into the robot controller. Motion commands and technology instructions are streamed live as the program runs.

An integrated HMI allows users to select files and provides real-time feedback on processing status and estimated time remaining.

Key Features

• Memory-optimized loading of CAD/CAM files in KRL format (*.src)
• Handles files with up to 3.5 million instructions
• Supports multiple motion types: PTP, LIN, CIRC, JOINT, SPTP, SLIN, SCIRC
• Compatible with up to six external axes (E1–E6)
• HMI with estimated remaining time and status display
• Manual feed rate adjustment during processing (KRC4)
• Compatible with KRC2 (from KSS 5.5) and KRC4 / 5 (from KSS 8.2)
• EA interface support for EXT mode operation
• Easy installation via WorkVisual or directly on the robot

Package Contents

The technology package includes a KUKA Options Package (KOP) for easy installation via WorkVisual or directly on the robot interface.

Note: A separate certificate is required for installation on robots equipped with KUKA.CPC. If your system includes KUKA.CPC, please contact us.

Licensing

One license is required per robot. We are happy to provide a free trial license valid for 14 days.

Free licenses are also available for use with OfficeLite and OfficePC environments.

Requirements

KSS >=5.5, 8.2, 8.3, 8.5, 8.6, 8.7